Many bobblehead lovers are curious with regards to how custom bobble heads is produced and why it usually takes weeks to help make one. With a higher level, there are four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Prior to getting into details of each step, it is worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method needs a mastery of hand sculpting skills. It is almost always completed by skillful artists, who most often have years of experience doing hand sculpting depending on provided photos or reference objects. It could take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take over a day or two. After the initial sculpting is finished, the buyer will have the opportunity to examine its photos. Making changes is pretty easy and quick at this time. However, it will be more costly to request a change with a later stage because the whole sculpture needs to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully once the bobblehead maker is asking for comments. Should you be unclear, you must request more photos or require clarification. By doing that, you may spend more time upfront, but you will additionally minimize the chance of needing to offer the bobblehead reworked later and getting to pay for more. Also, the customer should be aware a custom bobblehead doll is generated based upon submitted photos rather than a live person. Therefore, the expectation must be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process in which the primary sculpture from your previous process will be used as basics to develop the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will be used on the surface of the initial sculpture. A soft silicone coating which will take the contour of your custom sports bobbleheads will probably be formed as soon as the gel dries. Then, a plaster coating will be applied at first glance from the silicone coating. The plaster coating will become a hardened cast once the drying process. Subsequently, the original sculpture is going to be taken out of the silicone coating. Right after the preparation job is done, melted resin will likely be injected into the emptied silicone coating to form the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin within the desired shape before it can be solidified. When the resin becomes solid, it will probably be taken out by opening the plaster and peeling off the silicone coating. Right now, a raw bobblehead doll has been given.
3. Polishing (someone to three working days)
A raw bobblehead will not be ready to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process will result in poor painting at a later time. Polishing a bobblehead doll also requires a decent amount of craftsmanship. Because its shape and curvature are not the same in one to a different, this procedure still can not be standardized and automated. Along with removing the grease and smoothing the surface, refining the raw bobblehead details manually may be necessary. Because of tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead right after the initial polishing, and this process may need to be reiterated. When it is determined that the defects should not be fixed, the whole raw bobblehead needs to be scrapped.
4. Painting (a person to three working days)
Painting is not really as simple as it appears to be. Step one would be to blend base colors to produce colors the consumers desire. The standard of the blended colors is crucial, as it comes with a large impact on the aesthetic part of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the preferred colors with higher quality for wedding bobbleheads are often very time-consuming. Secondly, painting is carried out using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on the clothing. In such cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are applied to a bobblehead doll both for its head and the entire body, it may be assembled by using a spring with glue on ends. Obviously, utilizing the spring is why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the aforementioned has had a better idea of the essential technique of creating a custom bobblehead doll. Using a better understanding of the process, a consumer can better plan his / her next buying of a custom bobblehead doll.